Intelli-ion®
Intelli-ion® 為一種新型腐蝕抑制劑，用以添加於底漆中，達到優異抗腐蝕效果，可應用於工業、建築業、農業、造船、汽車及航太工業等。
特色與優點
有效保護含鐵金屬及非含鐵的金屬底材（包含鋁、銅、鎂與鋅合金等）。
本身不含重金屬，可做為鉻或磷酸鋅等常見腐蝕抑制劑的取代品。
對環境友善且符合歐盟 REACH 法規。
可直接添加於無鉻型底漆，取代現用的無鉻型腐蝕抑制劑，無須調整配方。
相較於市售競爭品（鉻、磷酸鋅），添加量更低。
不同於市售腐蝕抑制劑的作用機制（形成保護層），Intelli-ion® 在偵測到腐蝕離子時才從塗層中釋出，觸發防腐蝕機制。不作用時，Intelli-ion® 在塗層中保持惰性，屬於一種智慧型添加劑。
測試結果
Marine / Protective
Test: ASTM B117
Duration: 750 hours
Film thickness: 100µm
Comments: Following the 750 hours of salt spray, the right-hand side panel showed comparatively little red rust, with minimal creep from the scribe and no corrosion product. This demonstrates excellent adhesion and superior corrosion protection. It is important to note that this panel was double scribed on one diagonal cut. The left-hand side panel showed comparatively extensive corrosion damage, with visible creep from the scribe and corrosion product at the scribe.
Benefits to the customer: Performance increased. Removal of warning label. Cost savings on raw materials.
Industrial
Test: ASTM B117
Duration: 1,000 hours
Film thickness: 200µm
Comments: Intell-ion® containing primers protect on shot blasted steel significantly better than the inhibitor which has been used for the last 25 years
Benefits to customer: Step change in performance, sustainability credentials, differentiated product, increased customer confidence leading to increased sales.
Coil Coatings - Solvent Borne
Test: ASTM B117
Film Thickness: 5-7µm Primer, 20µm Topcoat
Comments: Cut edge failure is the customer’s most common guarantee claim. Intelli-ion® demonstrated 10x the performance on the cut edge than the current chrome free technology with no reformulation.
Benefits for customer: Increased confidence in performance, new to market product
Coil Coatings - Waterborne
Test: Novel Rapid Scanning Vibrating Electrode Technique (SVET) and Natural Weathering on Muriwai Beach, New Zealand.
Film Thickness: 5-7µm Primer, 20µm Topcoat
Comments: With reformulation, the Intelli-ion® technology was incorporated by a Tier 1 company, into a waterborne coil coating. Testing demonstrated the correlation of the superior performance over the current chrome free technology in both the rapid (SVET) and natural weathering testing
Benefits to customer: Protection performance increased by 250% by substituting in the Intelli-ion® technology, new to market product.
使用指南
Solvent-based Coatings
Short and medium oil alkyds
Long oil alkyds
High solid alkyds
Epoxies
Epoxy esters
Polyesters
High solid epoxies
Polyurethanes
High solids polyurethanes
Moisture cured polyurethanes
Silicone resins
Water-based Coatings
Alkyd emulsions
Epoxy dispersions
1-part polyurethane
2-part polyurethane
Silicone resins
Acrylic and modified acrylics
Butadienes
Polyesters
Specialty Coatings
Coil coatings
Aircraft primers
Wash and shop primers
Direct to metal one coat
UV cured systems
Powder Coatings
規格
Inorganic/Organic: organic
Substrates: ferrous & non-ferrous (Al, Zn, Mg & alloys, Cu)
Colour: off white / beige
Packaging: 20kg bags
Grades: AX1 extra fine
功能性助劑
Intelli-ion®
聚酯多元醇-規格
