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    Intelli-ion®

    Intelli-ion® 為一種新型腐蝕抑制劑,用以添加於底漆中,達到優異抗腐蝕效果,可應用於工業、建築業、農業、造船、汽車及航太工業等。





    特色與優點









    有效保護含鐵金屬及非含鐵的金屬底材(包含鋁、銅、鎂與鋅合金等)。






    本身不含重金屬,可做為鉻或磷酸鋅等常見腐蝕抑制劑的取代品。






    對環境友善且符合歐盟 REACH 法規。


     







    可直接添加於無鉻型底漆,取代現用的無鉻型腐蝕抑制劑,無須調整配方。






    相較於市售競爭品(鉻、磷酸鋅),添加量更低。

     






    不同於市售腐蝕抑制劑的作用機制(形成保護層),Intelli-ion® 在偵測到腐蝕離子時才從塗層中釋出,觸發防腐蝕機制。不作用時,Intelli-ion® 在塗層中保持惰性,屬於一種智慧型添加劑。






    測試結果







    Marine / Protective



    Test: ASTM B117

    Duration: 750 hours

    Film thickness: 100µm

    Comments: Following the 750 hours of salt spray, the right-hand side panel showed comparatively little red rust, with minimal creep from the scribe and no corrosion product. This demonstrates excellent adhesion and superior corrosion protection. It is important to note that this panel was double scribed on one diagonal cut. The left-hand side panel showed comparatively extensive corrosion damage, with visible creep from the scribe and corrosion product at the scribe.

    Benefits to the customer: Performance increased. Removal of warning label. Cost savings on raw materials.


     


     





    Industrial

    Test: ASTM B117

    Duration: 1,000 hours

    Film thickness: 200µm

    Comments: Intell-ion® containing primers protect on shot blasted steel significantly better than the inhibitor which has been used for the last 25 years

    Benefits to customer: Step change in performance, sustainability credentials, differentiated product, increased customer confidence leading to increased sales.











     











     









    Coil Coatings - Solvent Borne 


    Test: ASTM B117 

    Film Thickness: 5-7µm Primer, 20µm Topcoat 

    Comments: Cut edge failure is the customer’s most common guarantee claim. Intelli-ion® demonstrated 10x the performance on the cut edge than the current chrome free technology with no reformulation.  

    Benefits for customer: Increased confidence in performance, new to market product 


     





    Coil Coatings - Waterborne


    Test: Novel Rapid Scanning Vibrating Electrode Technique (SVET) and Natural Weathering on Muriwai Beach, New Zealand. 

    Film Thickness: 5-7µm Primer, 20µm Topcoat 

    Comments:  With reformulation, the Intelli-ion® technology was incorporated by a Tier 1 company, into a waterborne coil coating. Testing demonstrated the correlation of the superior performance over the current chrome free technology in both the rapid (SVET) and natural weathering testing 

    Benefits to customer: Protection performance increased by 250% by substituting in the Intelli-ion® technology, new to market product. 


     







    使用指南







    Solvent-based Coatings

    Short and medium oil alkyds

    Long oil alkyds

    High solid alkyds

    Epoxies

    Epoxy esters

    Polyesters

    High solid epoxies

    Polyurethanes

    High solids polyurethanes

    Moisture cured polyurethanes

    Silicone resins






    Water-based Coatings

    Alkyd emulsions

    Epoxy dispersions

    1-part polyurethane

    2-part polyurethane

    Silicone resins

    Acrylic and modified acrylics

    Butadienes

    Polyesters

     






    Specialty Coatings

    Coil coatings

    Aircraft primers

    Wash and shop primers

    Direct to metal one coat

    UV cured systems

    Powder Coatings






    規格




    Inorganic/Organic: organic



    Substrates: ferrous & non-ferrous (Al, Zn, Mg & alloys, Cu)



    Colour: off white / beige



    Packaging: 20kg bags



    Grades: AX1 extra fine
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    特殊客製化

    依客戶需求協尋並獨家提供或客製化生產特用化學品